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Horror of the week 17/12/08


Tony
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The owner of an 08 Mazda MX5nc decided to use the main dealer to install the "corrective" lowering coils and retain any warranty issues.

 

He then took a leap of faith and traveled to us from Ipswich (about two hours) so that we could calibrate the chassis well i think we saved a life today.....

 

First they managed to twist up the front wishbone bushings by locking the bushings with the wheels off the ground..... nothing new there.

 

Then we noticed this.....

post-2-1229546169.jpg

 

post-2-1229546199.jpg

 

Yep the lower shock retaining bolt was missing.... "fell out?"... how about the other side

post-2-1229546286.jpg

 

post-2-1229546311.jpg

 

Left out more like....

 

It's only the fact that the coil has a "male/ female" locating point at about 30 degrees that saved this owner..... Had the shock detached when driving it would have been a terminal failure meaning there is no redundancy, so bye road hello bush time.

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The owner stayed remarkably calm although i feel this will go to the top.

 

I tried to get a local Mazda dealer to "donate" some bolts so that the owner could get home.... Seemingly the local dealer only had one car and that was a demo :)

 

In the end the dealer from Ipswich came down with two bolts but the owner had to wait six hours....

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The owner stayed remarkably calm although i feel this will go to the top.

 

I tried to get a local Mazda dealer to "donate" some bolts so that the owner could get home.... Seemingly the local dealer only had one car and that was a demo :)

 

In the end the dealer from Ipswich came down with two bolts but the owner had to wait six hours....

 

The dealers came down from Ipswich..wouldn't of thought they'd do that but at least they saw the c**k up they made with their own eyes.

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Their attitude was pathetic.... First up they refused to admit the problem could have existed, then they accused us of being wrong so we had to email images, then they questioned the owner as to why he traveled so far to have the Geo done.

 

After six hours a tech appeared with two bolts and a torque wrench.... I was going to ask to see the calibration certificate but i think he's in enough trouble.

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He really ought to go to Trading Standards with this, they deserve ( at least ) a wacking big fine.

 

Totally agree..... Where was the quality control?.. but what's really scary is at some point the tech must have noticed two nuts... didn't he wonder where they came from :)

 

There's some serious questions needed to be asked at that dealership.... Like i said had the shock detached there's no redundancy, the rear would have collapsed, the shock would have hit the drive shaft and the shaft would have probably removed it's self from the CV-joint.

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  • 3 weeks later...

I can't believe this, maybe the techie went on a tea break and left the the trainee to finish off.

Then the trainee kept quiet about it, as he didn't want to appear a fool with two bolts left ?

 

BTW did this thread go up on the owners club ?

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BTW did this thread go up on the owners club ?

 

Yeh I did it yesterday.

 

Well done, i was hoping the owner would mention this to the clubs but i assume he has some legal reasons to stay quite for now. I wanted to but i have to be careful about liabilities since we had a vested interest in the car, hence the reason no names or index was displayed.

 

All that legal crap aside this was a particular horrific "horror of the week" since the consequences could have been so terminal, it doesn't bare thinking!!

 

In truth no company is immune from mistakes but it's the way it's immediately dealt with that really matters, this dealer took to arguing with the owner rather than doing the right thing and addressing the problem there and then.

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If the suspensions been installed by the dealer we have to look at historical areas where they let themselves down, the "twisted front bushing syndrome" and the rear "adjuster syndrome", so a pre-flight script.

 

In this case Tony Barber our mechanical director looked at the rear of the car and said "somethings wrong here?".... It was only his keen eye that saved the day, i mean who would expect these vital bolts to be missing!!

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If the suspensions been installed by the dealer we have to look at historical areas where they let themselves down, the "twisted front bushing syndrome" and the rear "adjuster syndrome", so a pre-flight script.

 

 

I imagine that's becoming quite a list now. Unfortunately it's shocking but not overly surprising, when they dont even check tyre pressures on PDI. I picke my car up News Years Eve and checked the pressures the next day, they were all 37psi. Now either they dont check them or they do and think that's correct. Not sure what's worse :angry2:

 

And to think there is still the general perception that you are better off letting a main dealer carry out work on your car. People still worry about invalidating warranties by letting none franchised engineers do the work, even when they may be far better qualified. I know better and still wondered whether to get the dealer to fit my Eibach springs to save any future agro. Glad I decided not to, see you Tuesday. :D

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Some scary facts.

 

The pressures are the "shipping pressures" which are set at the tyres maximum of 44psi...

 

The twisted bushing syndrome is well known to the dealerships but they are "not" prepared to lock the bushings "wheels down" because the procedure doesn't state so.

 

I have measured and calibrated 100's of "as sold" NC's all of which have cambers moved to positive \ / rather then the suggested negative / \.

 

I have measured and calibrated... nay tuned, 100's of lowered NC's who's chassis positions are near to the perfect positions required... Proof the chassis has been tampered with since we all know lowering the car should "violate" the chassis not correct it.

 

The magazines slated the cars handling (as sold version)

 

Top Gear loved the handling (lowered version)

 

I have a friend who has friends in Japan connected to the NC's manufacture who have been told "not" to comment on the NC's handling..... and they wouldn't!!

 

The NC has the best chassis i have ever seen and worked on, it's such a shame it's been violated for a few European brownie points.

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hey dont even check tyre pressures on PDI

 

When I picked up my curremt Lexus I noticed it moving around on the motorway a lot. I got it home ( about 75 miles ) and all pressures were within half a pound of 45psi. Unforgiveable of the dealership.

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If the suspensions been installed by the dealer we have to look at historical areas where they let themselves down, the "twisted front bushing syndrome" and the rear "adjuster syndrome", so a pre-flight script.

 

In this case Tony Barber our mechanical director looked at the rear of the car and said "somethings wrong here?".... It was only his keen eye that saved the day, i mean who would expect these vital bolts to be missing!!

 

"adjuster syndrome" ?

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If the suspensions been installed by the dealer we have to look at historical areas where they let themselves down, the "twisted front bushing syndrome" and the rear "adjuster syndrome", so a pre-flight script.

 

In this case Tony Barber our mechanical director looked at the rear of the car and said "somethings wrong here?".... It was only his keen eye that saved the day, i mean who would expect these vital bolts to be missing!!

 

"adjuster syndrome" ?

 

Where the "D" cam adjuster is outside of the adjuster ledges (upside down)

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  • 6 months later...

Well, I only know of one Mazda dealer in Ipswich and I had them do my MX-5 (NB)

4-wheel alignment after my son's prang. It feels worse now than it did

before (after my best-effort DIY job). For one thing, on full right lock it

starts to want to wind up rather than un-wind so I guess the castor is

wrong. Anyway, its going to the Ipswich Accident Repair Centre shortly for

a new door and full LHS re-spray plus 4-wheel alignment so will hopefully be

sorted. I only went to the main dealer because it was cheap at £50 (Son was uninsured :( )

Just a pity you're not a bit closer!

 

Bob

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Well, I only know of one Mazda dealer in Ipswich and I had them do my MX-5 (NB)

4-wheel alignment after my son's prang. It feels worse now than it did

before (after my best-effort DIY job). For one thing, on full right lock it

starts to want to wind up rather than un-wind so I guess the castor is

wrong. Anyway, its going to the Ipswich Accident Repair Centre shortly for

a new door and full LHS re-spray plus 4-wheel alignment so will hopefully be

sorted. I only went to the main dealer because it was cheap at £50 (Son was uninsured :( )

Just a pity you're not a bit closer!

 

Bob

 

Reads disapointing from the dealer once again......

 

Holding on lock can be the castor.... sometimes the camber, but another one to watch for is a bent steering arm, this changes the Ackermann angle allowing the inner wheel to have to much lock.

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am more than a bit shocked that your son had a prang and was uninsured.... :)

Not half as shocked as I was.

 

Well i didn't want to rub salt...... Did you get the "angry stick" out and give it some exercise :(

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